Overhead Conveyor System for Powder Coating Line

Design of Monorail Overhead Conveyor System for Powder Coating Line

Powder coating conveyor systems are an integral part of the powder coating process, which is a popular method for applying a durable and attractive finish to a wide range of products, from automotive parts to appliances and furniture. These overhead conveyor powder coating systems are designed to efficiently transport items through various stages of the powder coating process.

The process begins with loading the items onto the chain conveyor system. Before powder coating, many products require pre-treatment, such as cleaning, degreasing, and application of a chemical pre-treatment to enhance adhesion. After pre-treatment, the items often need to be dried to remove any moisture or chemicals. Overhead hanging conveyor systems can have drying ovens or areas equipped with heaters to accomplish this. The heart of the powder coating system is the powder coating booth or application area. Powder coating guns spray a fine powder onto the items as they pass through. The paint booth overhead conveyor system must move at a consistent speed to ensure even coating. After powder coating, the items are transported through curing ovens. These ovens heat the coated items to a specific temperature to melt and cure the powder coating, creating a smooth and durable finish. After curing, some products may require cooling before being handled or packaged. Once the items have passed through all the necessary stages, they are unloaded from the conveyor system. This can be a manual or automated process.

Powder coating overhead conveyor systems play a crucial role in the efficiency and quality of the powder coating process. They are designed to meet specific production needs, and their configuration can vary widely depending on the industry and the type of products being coated. The monorail overhead conveyor system for powder coating line is also widely used in many industry sectors: automotive, surface finishing system, assembly line, spray painting, general manufacturing plant and production line.

Features of Overhead Conveyor System for Powder Coating Line

Product name: Powder Coating Line Overhead Conveyor System

Model number: Single Line, 150 200 206 240 250 300 350 400

Part number/Model: X348 X458 X678 XT80 XT100 XT160 Taiwan 5T 7T

Loading capacity: Taiwan 5ton 7ton 100kg 150kg 200kg 250kg 300kg 400kg 500kg 1000kg 1 2 3 ton

Chain model: X348 X458 X678 UH-5075 WF-350 WF-400 XF400 QXT150 QXT200 QXT250 QXT300

Chain pitch(spacing): 150mm 200mm 250mm 300mm 350mm / 6” 8” 10” 12” 14”

Horizontal curves and Vertical curves: 600mm 700mm 1000 mm 1200mm 1500mm

Degree: 90° / 45° / 30° / 15°

Radius: 500mm 600mm 800mm 1000mm 1200mm 1500mm 2500mm

Attachments: H, U, Y shape hanger attachments, "H", "I", & "B" attachments

Hanger: various types for choice, Y type, C type, U type, Cross Type, Disc Type, etc. A wide variety of part hooks, swivels, indexers, load bars and custom designed chain carriers are available to handle your product.

Electric control system with frequency inverter

Fully Automated, Compact layout, Alternate routing

Integration of manual and automated sections in the same system

Design of software based on years’ experience

Handle and transport products through powder coating booth, powder curing and drying oven

Track: Tubular section track, Square section track, Square tubular, Enclosed C-shaped track

Track material: I beam construction, or Hollow section enclosed C rail channel profile.

Components and Spare Parts: motor, lubrication unit, inspection unit, expansion unit, spinner, swivel hook

Requires minimal maintenance and user training.

Common suspension versions include:

• One-point turning device, with or without fixation.

• Load bar attached to 2 or 4 chain carriers.

Variable frequency drive (VFD) can added to the electric motor

Using standard modular components constructed for long life, bolted track connections increase ease of powder coating line overhead conveyor installation and help minimize downtime in the event of layout modification.

Applicable industries: Enclosed track overhead conveyor system for powder coating line, spray painting line, automobile industry, workshops, manufacturing plant, automotive industry, paint finishing and assembly lines, surface treatment industry, etc.

YUANDA may provide entire powder coating line overhead conveyor systems or components only as request, if you want to buy an powder coating line overhead conveyor system, please contact us for your complete design.

Drive unit with VFD controls

480v motors paired with VFDs allow a wide range of drive options and speeds.

Benefits & Advantages of Powder Coating Line Overhead Conveyor System

Powder coating chain conveyor is compact and able to handle tight curves to minimize the size of the paint booth or fluidized bed and ovens.

Benefits from variable speed control, powder coating monorail overhead conveyor systems often allow for adjustable speeds to accommodate different parts and coatings.

Able to withstand temperatures up to 450 degrees Fahrenheit during curing.

Powder coating track system can endure the harsh chemicals used during the washing, degreasing, outgassing and sandblasting processes.

Offer hooks and carriers suitable to hold or hang the particular items being powder coated.

Maintenance: Regular maintenance is essential to keep the powder coating line conveyor system running smoothly. This includes cleaning, lubrication, and inspecting components.

Technical Data & Technical Specifications of Powder Coating Line Overhead Conveyor System

* Heavy Duty Powder Coating Line Overhead Conveyor System specifications may be subject to change without notice.

Different Types of Powder Coating Line Overhead Conveyor System

YUANDA company has several powder coating overhead chain conveyor types that have provided excellent solutions for handling a product through the powder coating paint process. Basically, it can be grouped as I beam overhead conveyor system (3” 4” 6”), enclosed track overhead conveyor system for powder coating line and power and free overhead conveyor. With different installation methods, it can be designed as overhead monorail conveyor system for powder coating line, which is installed on support steel structure of workshop or roof ceiling mounted, and inverted floor conveyor, which is ground floor mounted. With different driving mechanism, there are manual overhead conveyor, motor driven automated overhead conveyor for powder coating line and electric powered overhead conveyor system. And there are some other types such as overhead chain conveyor system, overhead hanging conveyor for powder coating, and overhead trolley conveyor for powder coating line. All the types can be for power coating line’s finishing treatment process. The type of conveyor selected for your operation will depend on the weight, size and even the shape of the items being conveyed as well as the type of finishing process being applied. Our company provides overhead conveyor systems for powder coating, wet spray, dip line and E-coat paint and finishing applications.

We have different models of powder coating conveyor line for sale, contact us now for more details.

Powder Coating Line Overhead Conveyor System Components, Accessories and Spare Parts

Powder coating line conveyor systems typically comprise several key components: heavy duty universal link conveyor chain, Caterpillar drive chains, I beam monorail track, X348 X458 X678 drop forged rivetless chain, X348 trolley roller, X458 trolley roller, X678 trolley roller, oven expansion joints, trolley pairs, 3″ 4″ 6″ conveyor trolley, pendants, load bars, bends, chain sprocket, welding jig, suspension fittings, horizontal curves (Rollerbank or Wheel Turns), vertical curves, Take-Up unit, automatic chain lubricator, tension units, inspection section, control system, etc.

Applications of Powder Coating Conveyor Systems

Used in a wide range of industries, the Powder Coating Monorail Conveyor Systems is designed for surface treatment industry, automotive industry, bicycle manufacturers, workshops, industrial paint lines, foundry and timber factories, finishing and processing systems, assembly operations, parts transfer, storage and transport. The monorail overhead conveyor powder coating system’s versatility makes itself be indispensable in almost every industry.

Powder Coating Overhead Conveyor Line Manufacturer in China

YUANDA can custom design, manufacture and install complete overhead conveyor system for powder coating line, to suit your production requirements in workshop. Our company are a supplier and manufacturer of power coating conveyor line with control system in China. Our various types of overhead conveyors are well-suited for finishing lines where products need to be routed to multiple spray booths or where accumulation in an oven. We have exported to many countries including: Saudi Arabia, Australia, European, United States, Canada, Indonesia, Mexico, Chile, Peru, UAE, Malaysia, Middle East, the United Kingdom, EU, etc. If you want to buy an overhead conveyor system for powder coating line, please contact us now to learn more about our conveyor design.